Case Study: Delivering a 6-Layer Double-Sided Curved Mechanical LED Screen for a Brazilian Client

• 11.Introduction
• 22.Project Overview & Specifications
• 33.Core Project Information
• 44.Technical advantages and performance features
• 4.14.1. Dynamic visual impact
• 4.24.2. High brightness and color performance
• 4.34.3. Modularity and customization
• 4.44.4. Stability and durability
• 55.Factory Acceptance Testing (FAT) & Quality Control
• 66.Packing, Logistics & On-Site Installation Guidance
• 77.The Result
• 8Looking for Custom Kinetic LED Display Solutions?

1.Introduction

At the ISLE exhibition in Shenzhen in March this year, we met a client from Brazil for the first time. We learned that they provide rental services and came to China to explore new products that could attract attention in the advertising and exhibition markets and generate traffic. The client visited our booth and showed great interest in our mechanical screen products, leaving their contact information to open up a channel for future cooperation.

After the exhibition booth closed, the client visited our factory and, after in-depth discussions and product demonstrations,they finalized an order for our 6-layer double-sided curved mechanical LED screen.

As a professional manufacturer specializing in creative and kinetic LED displays, our team turned this cooperation opportunity into a perfect project. Below is a detailed introduction to the whole process from design, manufacturing to delivery of this 6-layer curved mechanical screen.

2.Project Overview & Specifications

Different from traditional flat LED screens, the 6-layer double-sided curved mechanical LED screen integrates flexible curved modules and intelligent rotating structure, perfectly meeting the Brazilian client’s pursuit of 360° immersive viewing and dynamic visual effects.

3.Core Project Information

· Display Type: 6-Layer Double-Sided Curved Mechanical LED Screen

· Application Scenario:Exhibitions, shopping malls, and other indoor settings

· Total Layers: 6 independent rotating layers

· Overall Dimensions: 960mm (Length) × 300mm (Width) × 2350mm (Height)

· Display Surface: 12 surfaces (6 layers × 2 sides per layer)

· Single-Sided Display Size: 960mm × 320mm

· Pixel Pitch: Indoor P2

· Total Weight: Approximately 310kg

· Max Power Consumption: 4.6KW

· Destination: São Paulo, Brazil

4.Technical advantages and performance features

4.1. Dynamic visual impact

Stereoscopic display: 10-layer structure + rotation creates spatial + temporal dual dynamics, increasing viewer dwell time by≥50%.

360°coverage: dual-sided design ensures visibility from all angles in high-traffic areas (e.g., airports, stations).

4.2. High brightness and color performance

Brightness: 300–800 nits (adjustable) for visibility in bright indoor settings (e.g., near windows).

Screen display: 3840Hz high refresh rate and high contrast

4.3. Modularity and customization

Size customization:

Number of layers: number of layers can be customized

Point spacing: provide various dot spacing

4.4. Stability and durability

Mechanical lifespan: ≥10-year design life (8 hours/day continuous operation).

LED lifespan: ≥100,000 hours (MTBF).

Maintenance efficiency: modular design allows single-layer replacement in ≤30 minutes.

5.Factory Acceptance Testing (FAT) & Quality Control

Before packaging and shipping to Brazil, the 6-layer curved mechanical LED screen underwent strict multi-dimensional testing in our factory to ensure compliance with international quality standards and Brazilian commercial use requirements:

· 72-hour continuous aging test: Verify the stability of LED modules and rotating structure under long-term operation, ensuring no failure or color fading.

· Rotation accuracy test: Check the independent/synchronous rotation of each layer, ensuring accurate speed adjustment and no jitter during operation.

· Brightness & color uniformity test: Calibrate the brightness and color of all curved modules to ensure consistent display effect from all viewing angles.

· Power system redundancy test: Simulate power fluctuations to ensure stable operation of the display and no shutdown failure.

6.Packing, Logistics & On-Site Installation Guidance

Considering the long-distance international transportation to Brazil, we adopted modular disassembly and customized flight case packaging:

1. The entire screen separates the chassis from the screen body, fixing the screen body on a stand to stabilize the structure, with each part packed into shockproof and waterproof custom flight cases to avoid damage during sea transportation.

2. We provided the Brazilian client with detailed CAD installation drawings, video installation tutorials and English operation manuals.

3. Our professional engineering team offered 24/7 remote real-time technical support to guide the local team through assembly, wiring and debugging, ensuring smooth on-site installation.

7.The Result

After on-site installation and testing, this 6-layer double-sided curved mechanical LED display screen has been officially put into use. The 360° double-sided display and dynamic rotation effects have attracted many customers to stop and watch. The advertising rental screen market is booming, and customer feedback has been extremely positive. Customers can remotely switch between commercial advertisements, promotional information, and dynamic creative content, enabling efficient and flexible business presentations. This collaboration not only fully met the customized display needs of Brazilian clients but also demonstrated the international competitiveness of our creative LED display products.

Looking for Custom Kinetic LED Display Solutions?

Whether you need a 6-layer curved mechanical screen, a 10-layer single-sided rotating display or other customized creative LED installations, we have rich manufacturing experience and professional engineering strength.

Contact our team today for a customized quote, detailed parameters and design drawings!